A Kinetically Driven Growth Instability in Stressed Solids*

L. J. Gray and Theodore Kaplan (ORNL)
William Barvosa-Carter and Michael J. Aziz (Harvard)

Stress can have a significant effect on crystal growth.  It is well known that, in equilibrium, a non-hydrostatic stress provides a driving force which creates a rippling instability of a flat surface.  However, in addition to energetics, growth and morphology of a solid are also determined by the "non-equilibrium" mobilities of the interface atoms.  Previously, the effect of stress on mobility and its subsequent effect on growth morphology has been entirely ignored. 

This paper describes a new morphological instability that is driven by the stress dependence of the mobilities during growth.  This "kinetically driven" interfacial instability was observed when a non-hydrostatic stress was applied during far-from-equilibrium growth of crystalline silicon from amorphous silicon.  This new effect is of general relevance to the growth of all non-hydrostatically stressed solids, and is therefore important in film synthesis, with potentially significant applications in electronic devices and thin film coatings. 

To prove that it was the kinetic mechanism driving the observed instability, a computational model for predicting the interface evolution was developed. The calculations employed a new boundary integral technique capable of accurately calculating the stress state along an arbitrary growth front. The growth rate model included the effect of stress on the energetics and the kinetics, and direct comparison of experiment and simulations clearly demonstrated that the kinetic mechanism was dominant. The combined experimental and computational work therefore establishes the existence of this new mechanism for morphological instability.

*W. Barvosa-Carter, M. J. Aziz, L. J. Gray, and T. Kaplan, "A kinetically driven interfacial instability for nonhydrostatically-stressed solids," Phys. Rev. Lett. 81 1445 (1998)

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